I guess the biggest common mistake is rushing the weld without dialing in the right wire speed and heat. It's an intricate process that you wouldn't wanna just wing to be honest if you're in it for perfection. Also, please don't skip cleaning your metal first. If not, you'll have to fight porosity all day.Learning with gasless first and then adding gas for the frame patches is a good path forward for me. For someone just starting with flux core wire what's the most frequent mistake a new person makes?
Makes sense to start gasless with trail rig stuff especially since I'll be outside a lot. Curious though, does switching to gas later mean buying a whole new welder or just adding a few parts?Gasless is a good way to start especially for outdoor work like trail rigs where wind can mess with shielding gas. That said, gas will give you cleaner welds with less spatter, which is nice for frame patches. If your machine can do both, learning gasless first is totally fine, then upgrade to gas when you're ready for cleaner results!